Fab-Ezy operates high-gauge, vertically integrated manufacturing mills designed to support large-scale B2B apparel production. Alongside our advanced knitting and processing capacity, we spin and supply premium compact combed hosiery yarns (20s to 50s counts) under the Fab-Ezy® brand to support garment manufacturers with the finest raw materials.
By keeping knitting, dyeing, printing, finishing, and testing under strict quality control, we greatly reduce fabric rejections and maintain control over fabric loops structure, dye absorption, and dimensional stability. Our environmental systems include water recycling and organic chemical protocols to comply with global sourcing policies.
Our circular knitting facility runs state-of-the-art machinery capable of processing cotton, polyester, spandex, viscose, and organic blended yarns. High-speed circular knitting cylinders (Taiwanese & German make) feature electronic needle selection, with machine diameters and gauges ranging from 18G to 28G.
This division specializes in crafting single jersey structures, heavy ribs, and double-knit fleece materials to exact weight and width requirements. Through computerized tension control, we prevent common defects like spirality or uneven loops.
Capacity: 20+ High-Speed Machines | 8,000+ KG Daily Knitting Output
Wet processing is conducted using Thies high-temperature pressure dyeing vessels and soft-flow vats to ensure completely tension-free knit processing. Computerized pH-meters and automated dye-kitchen chemical feeding guarantee dye lot matching with zero shade variations across runs.
We conform to strict clean chemical processing guidelines, utilizing Oeko-Tex® certified non-hazardous dyes and maintaining zero toxic liquid discharges.
Capacity: 12 Tons Daily Wet Processing & Dyeing Volume
Our print shop combines high-volume automatic flatbed screen carriages and direct-to-fabric high-resolution digital inkjet printing tables. We execute rotary-style pigment prints, reactive printing for soft draping, and digital printed fabric showcasing over 10+ distinct colors simultaneously.
For deep colored base fabrics, our discharge printing lines strip the background dye in precise patterns to deliver vibrant details with a soft, weightless touch.
Capacity: 15,000 Meters Daily Print Output
To give fabrics our signature soft and silky feel, the finishing department runs advanced Monforts stenter frames, relaxation drying loops, and compaction mills. The stenter chambers set the width parameters and heat-lock the spandex/Lycra fibers, while precision compaction rollers minimize shrinkage below the +/- 5% export standard.
Our finishing treatments include bio-polishing enzymes to remove surface pilling, moisture management coatings, and organic silicone softeners.
Equipment: Monforts Stenter Chambers & High-Speed Shrinkage Compaction Rolls
We implement computerized ERP tracking at each stage, ensuring trace-back accountability from final dispatch to yarn receipt.
Yarn shipments are inspected for moisture, hairiness, and count uniformity. Spools are loaded onto circular creel frames under constant magnetic tension.
Machine operators set up dial and cylinder needle gates. Circular knitting begins. Automatic scanner sensors pause operation immediately if a single needle thread breaks to prevent line defects.
Greige fabric rolls enter high-pressure soft-flow dyeing tubes. Reactive dye molecules penetrate the yarn core. Bio-polishing enzymes eliminate surface fuzziness, enhancing fabric hand-feel.
Damp fabric goes through relaxation loop dryers. The stenter controls open width parameters and sets the fabric GSM. Final compaction rollers minimize shrinkage to standard +/- 5% levels.